647-348-1118 Info@azmould.com

A-Z Mould Inc. is a leading provider of injection moulding services, offering high quality new moulds with different designs to suit your needs. Whether you need a simple or complex mould, we have the expertise and the equipment to deliver it in a timely and cost-effective manner. We also offer excellent customer service and support throughout the entire process, from design to production.

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Injection moulding is a manufacturing process that allows for parts to be produced in large volumes from molten plastic or rubber material. It is ideal for creating parts with intricate shapes, precise dimensions, and smooth finishes. Injection moulding can be used for a variety of applications, such as packaging, automotive, medical, and consumer products.

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At A-Z Mould, we use state-of-the-art machines and software to ensure the highest quality and efficiency of our moulds. We can handle any size and requirements of the moulds, from small scale prototypes to large-scale production tools. We have experience in handling a range of parts including thermoplastics, thermosets, elastomers, and over mouldings.

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Our team of experienced engineers and technicians can assist you with designing and prototyping your mould, as well as testing and optimizing it for performance and durability. We follow a 5-step process of making an injection mould:

1. Design and prototyping
We would use computer-aided design (CAD) to create a digital model your mould based on the part files provided.
We would also use mold flow analysis to simulate the moulding process and optimize the design parameters.
We would collaborate with you to review the design and prototype if required, and make any necessary changes or improvements.

2. Choosing the right material
We would select the best material for your mould based on its properties, functionality, and compatibility with the injection moulding process.
We would consider factors such as strength, hardness, wear resistance, corrosion resistance, thermal conductivity, and cost.
We would also ensure that the material matches the specifications and requirements of your product and provide certifications of key plates.

3. Mold creation
We use precision machining tools to cut, shape, and polish the metal mould, and insert the necessary features and components.
We use techniques such as milling, drilling, turning, grinding, and EDM (electrical discharge machining) to create the mould cavity and core, as well as the ejector pins, cooling channel.
We have experience in cold runner systems and hot runner systems and have local and international sources to offer all kinds of runners options. We have close collaboration relationships with YUDO, Incoe, Mold Master etc.
We also offer the options for surface treatments such as coating, plating, or polishing to enhance the quality and durability of the mould.

4: Mold assembly and inspection
We can also assemble the mould parts and components, and check the alignment, fit, and functionality of the mould.
We can also provide the service of measuring instruments and testing equipment to verify the dimensions, accuracy, and performance of the mould.

5: Mold trial and validation
We could provide a mould trial service of your product upon request.
We monitor the moulding process and collect data on the cycle time, pressure, temperature, and other parameters.
We also measure and test the quality and consistency of the product, and compare it with the design specifications and expectations.

We are committed to delivering the best tools for our customers, and we guarantee your satisfaction with our products and services. Contact us today to get a free quote and consultation for your injection moulding project.